Inside
Insights
of the energy meter installation. So how do
these inaccuracies all combine? First let’s
look at each of the major components.
How does your
energy meter
measure up?
Steve Tredinnick, P.E., Mechanical Systems, Affiliated Engineers Inc.
Editor’s Note: “Inside Insights” is a column
designed to address ongoing issues of interest
to building owners, managers and operating
engineers who use district energy services.
Instrumentation devices in district energy
systems are usually of high quality, very
accurate and very reliable due to the
long life expectancies and sensitivities of
accounting for the energy used. One of the
key components to the successful relationship between the district energy provider
and customer is the energy meter, which is
generally supplied by the provider. That’s
why I thought it would be helpful to give
district energy customers an inside look at
how meters work.
The accuracy of the energy measured
and calculated is directly related to the precision of the components selected and how
they are installed and maintained. There are
many technologies available to choose from
and all cannot be covered here, so I have
focused on current state-of-the-art selections
for water-based systems.
The major components of an energy
meter are
one flow element (meter),
one flow transmitter,
two temperature sensors (one on the
supply and one on the return),
two temperature transmitters (one on
the supply and one on the return), and
one energy (Btu) calculator.
Each of the above devices has its own
level of accuracy, which is either inherent
to the device or can be affected by not
properly following the manufacturer’s
installation and maintenance recommendations for clearances and calibration
requirements. However, there also is an
additive effect of each component’s inaccuracy that ultimately defines the accuracy
Flow Meters and
Transmitters
Flow is usually measured indirectly by
first measuring differential pressure or fluid
velocity in a pipe; then the flow rate is calculated by using the known pipe area.
Flowmeters can be grouped into four
generic types:
positive displacement (gear or nutating
disc) meters
head meters (orifice plates, venturis, target),
velocity meters (turbine, electromagnetic,
vortex shedding, ultrasonic)
mass meters (thermal, coriolis)
See table 1 for a sample of flowmeter
characteristics.
Usually velocity meters are used for
chilled water, with a focus on either electromagnetic meters or ultrasonic. Standard
magnetic flow meter inaccuracies are ±0.5
percent of span, but with a matched transmitter and additional bench calibration at
the manufacturer, the value drops to
±0.25 percent of span.
Temperature Sensors and
Transmitters
While the flow meter is usually where
Table 1. Sample Flowmeter Characteristics*.
Range of
Meter Type Accuracy Control
Pressure Loss
Straight Piping Requirements
(Length in Pipe Diameters)
Orifice plate
± 1.0% to 5%
of full scale
3: 1 to 5: 1
High (> 5 psi)
10 D to 40 D upstream;
2 D to 6 D downstream
Turbine
±0.15% to 0.5%
of rate
10: 1 to 50: 1 Medium ( 3 to 5 psi)
10 D to 40 D upstream;
2 D to D downstream
Electromagnetic
±0.2% to 0.5%
of rate
30: 1 to 100: 1
Low (< 3 psi)
5 D to 10 D upstream;
3 D downstream
Vortex Shedding ±0.5% to 1.25%
of rate
10: 1 to 25: 1 Medium ( 3 to 5 psi)
10 D to 40 D upstream;
2 D to 6 D downstream
Ultrasonic
±0.25% to 2%
of rate
>10: 1 to 100: 1
Low (< 3 psi)
10 D to 40 D upstream;
2 D to 6 D downstream
* Stated accuracies assume device is installed per manufacturer’s recommendations for
straight length of pipe.
Source: Information in table modified from Table 5 in Chapter 11 “District Energy” of 2004 ASHRAE
Systems and Equipment Handbook.